Intelligent Wheel Flange Lubrication
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Wheel Flange Lubricator - Operating Principles
Compressed air and electrical power are required for operation.

The Rowe Hankins/REBS wheel flange lubricator system sprays a controlled quantity of special lubricant on the flange at fixed intervals - dependent on the type of electronic control unit in the system (ECU), which can be based on:

  • a fixed time interval
  • the distance travelled
  • a combination of distance travelled and vehicle-speed
  • a combination of physical track-location and vehicle-speed

System operation is automatic and requires no monitoring by the driver. When the vehicle is stationary, the system is non-operational.

Other than the type which operates on a fixed time interval, additional inputs are required to enable the system to establish speed, distance travelled and position. Such inputs are normally as follow:

Systems based on distance travelled or on a combination of distance travelled and vehicle-speed require a pulsed speed-sensor input. such an input can be derived from:

  • an electronic speedometer such as a tachometer;
  • a mechanical speed measuring device such as a friction-based speedometer with microswitched electrical output;
  • an electronic pulse generator such as a hall-effect speed sensor sensing the teeth of a target gear.

If such a source is not readily available on the vehicle, then we can provide these to suit the application. As well established designers and manufacturers of speedometers and speed sensors, we have supplied such equipment throughout the world for many years.

When the solenoid-valve is operated by the ECU, it supplies compressed air to the pumps which supply a controlled quantity of lubricant to the nozzles which is sprayed onto the wheel flanges.

The Intelligent Wheel Flange Lubrication (IWFL) system is programmed for each rail route with information that drives the system. Speed, distance and bend-radius data are used to provide location information even when a satellite signal is not available, typically when the train is in a tunnel. Lubrication location data is programmed into memory with the instruction about requirements for lubrication. The ECU (Electronic Control Unit) controls the lubrication operations. Generally, the system will be fitted to captive trains running the same regular route, but the system can be programmed to hold lube pattern data for several routes where stock is used on multiple lines.

For demonstration purposes, the IWFL has been fitted to a TA Class 117 DMU. The Long Marston test track is a three mile loop with differing-radius bends.

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Rowe Hankins Ltd
Power House, Parker Street, Bury, Lancashire, BL9 0RJ, England
Tel: +44(0)161 765 3000 Fax: +44(0)161 705 2900